Have you ever encountered this situation in your daily life? The machinery that you just bought has problems when using it. What causes it? What problems should we pay attention to before buying or during production, Please see below:
When a stepless speed reducer is delivered from the factory, it generally requires a running-in period of about 200 hours (the oil must be changed after this time), which is specified by the initial technical characteristics of the stepless speed reducer. The running-in period is an important part to ensure the normal operation of the stepless speed reducer, reduce the failure rate and extend its service life. The technicians of the stepless speed reducer factory gave the following precautions:
1. Reasonable selection of lubricating oil, especially for geared motors with input power greater than 11KW. Pay attention to frequently check the lubricating oil, hydraulic oil, coolant, oil level and quality, and pay attention to check the tightness of the whole machine. Excessive lack of oil was found during inspection and the cause should be analyzed. At the same time, the lubrication of each lubrication point should be strengthened. It is recommended that the lubrication point be filled with grease every week during the running-in period (except for special requirements). When the vertical reducer with oil pump is connected to the power supply, pay attention to the rotation direction of the oil pump, and turn it clockwise to be correct.
2. While keeping the geared motor clean, adjust and tighten loose parts in time to prevent the wear and tear of parts due to loosening or the loss of parts.
3. After the break-in period is over, the machine should be compulsorily maintained, checked and adjusted, and the oil should be replaced at the same time.
In short, the requirements for the use and maintenance of the continuously variable speed reducer during the running-in period can be summarized as: strengthening training, reducing load, paying attention to inspection, and strengthening lubrication. As long as you pay attention to and implement the maintenance and maintenance of the stepless speed reducer during the running-in period, it will reduce the occurrence of early failures, extend the service life, improve production efficiency, and make the stepless speed reducer bring you more benefits.
To learn more about Shanghai Yulong Gearbox Co., Ltd. continuously variable speed reducer and other mechanical products, please visit our official website: rubyrad.com
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